Rogers 5880/5870 substrate PCB Board Prototype

Rogers 5880/5870 substrate PCB Board Prototype

Specification:

Board size: 26*16 cm

Brand:Oneseine

Board thickness: 0.787mm

Copper foil: 35UM

Surface: Immersion gold

Material:rogers 5880 0.787mm

Min line width: 6mil

Min hole: 0.4mm

Withour solder mask and silkscreen

Note:Cause rogers 5880 material is glass microfi ber reinforced PTFE,so it is easy contractively,so the min line and hole can’t be small,3mil line or 0.15mm hole,it’s difficult to attach.

Rogers 5880 key specification(CLICK HERE DOWNLOAD RT5880 DATASHEET)

WHAT IS ROGERS 5880?
Rogers 5880 is a PTFE (Polytetrafluoroethylene)-based composite material filled with ceramic particles. This unique composition provides exceptional electrical and mechanical stability, making it ideal for microwave and high-frequency PCB designs.
Unlike conventional PCB materials like FR-4, Rogers 5880 offers minimal dielectric loss, ensuring signal integrity even at extremely high frequencies. This property is particularly beneficial for designs that require low insertion loss and tight impedance control.

GET A ROGERS 5880 PCB QUOTATION NOW

RT/duroid® 5870 /5880 High Frequency Laminates
RT/duroid® 5870 and 5880 glass microfi ber reinforced PTFEcomposites are designed for exacting stripline and mi crostrip circuit applications.The randomly oriented microfi bers result in exceptional dielectric constant uniformity.The dielectric constant of RT/duroid 5870 and 5880 laminates is uniform from panel to panel and is constant over a wide frequency range.Its low dissipation factor extends the usefulness of RT/duroid 5870 and 5880 laminates to Ku-band and above.RT/duroid 5870 and 5880 laminates are easily cut, sheared and machined to shape. They are resistant to all solvents and reagents, hot or cold, normally used in etching printed circuits or in plating edges and holes. Normally supplied as a laminate with electrodeposited copper of ½ to 2 ounces/ ft.2 (8to 70m) or reverse treated EDC on both sides, RT/duroid 5870 and 5880 composites can also be clad with rolled copper foil for more critical electrical applications. Cladding with aluminum, copper or brass plate may also be specifi ed.When ordering RT/duroid 5870 and 5880 laminates, it is important to specify dielectric thickness, tolerance, rolled,electrodeposited or reverse treated copper foil, and weight of copper foil required.
Data Sheet Features:
• Lowest electrical loss for reinforced
PTFE material
• Low moisture absorption
• Isotropic
• Uniform electrical properties over
frequency
• Excellent chemical resistance
Some Typical Applications:
• Commercial Airline Broadband
Antennas
• Microstrip and Stripline Circuits
• Millimeter Wave Applications
• Military Radar Systems
• Missile Guidance Systems
• Point to Point Digital Radio Antennas

Features:
• Lowest electrical loss for reinforced
PTFE material
• Low moisture absorption
• Isotropic
• Uniform electrical properties over
frequency
• Excellent chemical resistance
Some Typical Applications:
• Commercial Airline Broadband
Antennas
• Microstrip and Stripline Circuits
• Millimeter Wave Applications
• Military Radar Systems
• Missile Guidance Systems
• Point to Point Digital Radio Antennas

Customer's question:

Ask:

I have designed power divider in Rogers RT 5880 substrate
Now I want to find the substrate for fabrication. Can you help me to quote for us and prototype?

Dielectric constant =2.2
Substrate Thickness=0.787mm
Conductor thickness =0.018mm

Answer:

Yes,please kindly provide us gerber file and relevant requirements,we will ask our engineer check file carefully and quote you

Ask:

RT5880 material is so expensive, it is exceed our budget, I wish to know whether i can use any other substrate in place of it and obtain similar results?

Answer:

You can try Arlon Diclad880 or Taconic TLY-5 or Nelco NY9220, Check if they are available with the thickness you need.

Price from high to low: rogers5880→taconic TLY-5→nelco NY9220→arlon Diclad880

Choosing high frequency pcb material :

Selecting a circuit material for a high-frequency printed-circuit board(pcb) is generally a trade-off,often between price and performance. However, PCB materials are also selected by two key factors: how well they meet the needs of an end-use application and what kind of efforts is required to fabricate a desired circuit with a particular material.
These two factors may not mesh:one material may be well suited for a particular application but may pose challenges in terms of circuit fabrication,and vice verse.There is no foolproof,step by step procedure for selecting a PCB material.But by relying on some tangible guildelines designed to evaluate a material in terms of its suitability for circuit fabrication and for meeting the requirements of an application,the process of selecting a PCB for a particaular application can be simplied.

Low dielectric high-frequency multilayer rogers pcb ,improve the rogers 5880 pcb 's conductivity and the high quality make the customer save more costs .

High frequency PCBs with aluminum heat sink for telecommunication and aerospace industries using customer specific electrically and thermally conductive bonding films. Microwave PCB’s: Oneseine has enormous experience and technical expertise in the manufacturing of time critical, high technology RF circuits. The company works closely with its worldwide customers to deliver prototype-to-large volume manufacturing of circuits. During this process our engineering staff discusses with the customers’ staff to come up with the optimized designs for high quality, low cost and speedy delivery.

Unleash Peak Performance: Why Rogers 5880 is the RF/Microwave PCB Material You've Been Searching For
Tired of signal loss and thermal headaches holding back your high-frequency designs? Meet Rogers 5880 laminate – the engineered solution for demanding RF, microwave, and high-speed digital applications where ordinary FR-4 just can't cut it
Engineered for Excellence Where It Matters Most:
Rogers 5880 isn't just another PCB material. It's a meticulously crafted high-frequency laminate designed to deliver unmatched stability and performance in critical environments:
Ultra-Low Signal Loss (Dk = 2.20 ± 0.02, Df = 0.0009 @ 10 GHz): Minimize insertion loss and maximize power efficiency in your 5G antennas, radar systems, satellite communications, and automotive radar. Every fraction of a dB saved translates to superior range and clarity.
Exceptional Dielectric Constant Stability: Experience consistent performance across frequencies (up to 40 GHz and beyond) and temperatures. No surprises, just reliable operation critical for mission-critical applications.
Near-Zero Coefficient of Thermal Expansion (CTE): Achieve unparalleled dimensional stability during thermal cycling and manufacturing processes. Say goodbye to via cracking and delamination issues that plague standard materials. Perfect for multi-layer boards and harsh environments.
Superior Thermal Management: Higher thermal conductivity than standard FR-4 helps dissipate heat effectively, protecting sensitive components and ensuring long-term reliability.
Moisture Resistance: Outstanding hydrophobic properties minimize performance drift due to humidity, crucial for outdoor and aerospace applications.
Proven Process Compatibility: Rogers 5880 integrates smoothly into standard PCB fabrication processes, simplifying your transition to high-performance materials.

Where Rogers 5880 Powers Innovation:
Next-Gen 5G Infrastructure: Base station antennas, beamforming modules, mmWave circuits.
Advanced Aerospace & Defense: Radar systems, avionics, satellite communications, EW systems.
Cutting-Edge Automotive Radar: ADAS sensors (77 GHz), collision avoidance systems.
High-Frequency Test & Measurement Equipment: Probes, fixtures, calibration standards.
Demanding High-Speed Digital: Where low loss and signal integrity are paramount.
Stop Compromising Performance. Choose Rogers 5880.
Don't let material limitations bottleneck your innovation. Rogers 5880 provides the electrical stability, thermal management, and ultra-low loss foundation essential for pushing the boundaries of high-frequency technology.

Ready to experience the Rogers 5880 difference?
Boost your signal integrity.
Enhance system reliability.
Achieve higher frequencies with confidence.
Searching for a reliable partner for your next high-frequency PCB project? Look for Rogers 5880 expertise!

Rogers 5880: The Gold Standard for High-Frequency PCB Reliability & Performance
Engineers Trust Rogers 5880 Where Signal Integrity Can't Fail.
When your RF, microwave, or high-speed digital designs demand uncompromising performance and bulletproof reliability, there’s one material that consistently delivers: Rogers 5880 laminates. Chosen by industry leaders for mission-critical applications, RO5880 isn’t just a material – it’s your competitive edge.

Why Global Innovators Rely on Rogers 5880:
1，Unrivaled Signal Purity:
With an ultra-low Dissipation Factor (Df) of 0.0009 @ 10 GHz and a stable Dielectric Constant (Dk) of 2.20 ± 0.02, RO5880 minimizes signal loss and distortion at mmWave frequencies (up to 77 GHz+). Preserve critical signal energy in 5G, radar, and satellite systems.,
2，Thermal & Mechanical Stability You Can Build On:
Experience near-zero Z-axis CTE (Coefficient of Thermal Expansion) – perfectly matched to copper. Eliminate via cracking, delamination, and performance drift under thermal stress. Ideal for harsh environments and multi-layer designs.
3，Consistency Across Batches & Environments:
Rogers 5880 delivers unmatched lot-to-lot consistency and moisture resistance. No surprises. No recalibration. Just predictable performance from prototype to volume production, even in humid or variable conditions.,
4，Engineered for Real-World Demands:
Higher thermal conductivity vs. standard FR-4 enables better heat dissipation. Excellent chemical resistance ensures compatibility with standard fabrication processes (etching, plating, lamination).

Powering the Technologies Defining Tomorrow:
5G/6G Infrastructure: mmWave antennas, massive MIMO, beamforming modules, small cells.
Defense & Aerospace: Phased array radar, satellite comms, electronic warfare (EW), avionics.
Autonomous Vehicles: 77/79 GHz automotive radar sensors (ADAS), LiDAR systems.
Precision Test & Measurement: High-frequency probes, calibration substrates, signal analyzers.
Low-Loss High-Speed Digital: Server backplanes, high-data-rate interconnects.

Don’t Risk Your Design with Inferior Materials.
Compromising on your PCB laminate means compromising your product’s performance, reliability, and time-to-market. Rogers 5880 provides the proven foundation that advanced electronics demand.

Choose Rogers 5880 For:
Maximum Signal Integrity at High Frequencies
Unmatched Thermal & Mechanical Reliability
Predictable Performance in Volume Production
Reduced System Failures & Rework Costs

Ready to Build with the Industry Standard?
Specify Rogers 5880 on your next high-frequency PCB design and experience the confidence that comes with the world’s most trusted RF laminate.