Small Batch 4 Layer Rigid Prototype Boards Immersion Gold with HDI PCB PCBA Manufacturer

Small Batch 4 Layer Rigid Prototype Boards Immersion Gold with HDI PCB PCBA Manufacturer

Detailed Product Description

Base Material Isola MT-40

Copper Thickness 1Oz

Board Thickness    1.6mm

Min. Hole Size       0.2mm

Min. Line Width     0.15mm

Min. Line Spacing  0.15mm

Surface Finishing   HASL

Customized   Yes

Here are some key points about small batch PCB manufacturing:

Introduction to Small Batch PCB Manufacturing

- Small batch PCB manufacturing refers to the production of printed circuit boards in small quantities, typically less than 100 pieces per order.

- This is in contrast to high-volume PCB manufacturing, which produces boards in the thousands or millions.

- Small batch manufacturing is often used for prototyping, low-volume production, and specialized/custom PCB designs.

Advantages of Small Batch PCB Manufacturing

- Faster turnaround times - Small batches can be produced and delivered more quickly than large orders.

- Lower upfront costs - The tooling and setup costs are spread across fewer boards.

- Flexibility - Small batches allow for design changes and rapid iteration.

- Specialized capabilities - Small manufacturers can offer unique processes and materials.

Key Considerations for Small Batch PCB Orders

- Lead times - Small batch PCB orders typically have shorter lead times, often 1-2 weeks.

- Minimum order quantities - Many small batch PCB suppliers have minimum order quantities, often 1-5 boards.

- Pricing - Per-unit costs are generally higher for small batch production.

- Design rules - Small batch suppliers may have more flexible design rules than high-volume manufacturers.

Finding a Small Batch PCB manufacturer

- Look for specialty PCB houses that advertise fast turnaround and prototyping capabilities.

- Online PCB ordering platforms also offer small batch manufacturing services.

- Consider your location - Local or regional suppliers may be able to provide faster turnaround.

There are several key factors that can influence the lead time for small batch PCB orders:

1. Manufacturing process:

   - Automated vs manual assembly: Automated assembly lines can generally produce boards faster than manual processes.

   - Complexity of the PCB design: More complex boards with higher component density may take longer to manufacture.

   - Testing and inspection requirements: Thorough electrical testing and visual inspection can add time to the process.

2. Materials availability:

   - Lead times for specialty materials and components: If the PCB requires hard-to-find parts, it can extend the overall lead time.

   - Inventory levels of common materials: Manufacturers with readily available stock can fulfill orders faster.

3. Production scheduling:

   - Order volume at the time: Manufacturers with a backlog of orders may have longer lead times.

   - Prioritization of rush or expedited orders: Some suppliers offer faster turnaround for an additional fee.

   - Batch sizes: Smaller batch sizes can often be produced more quickly.

4. Geographical location:

   - Proximity to the manufacturer: Local or regional suppliers may have quicker delivery times.

   - International shipping times: Overseas orders may involve longer transit times.

5. Certification requirements:

   - Additional testing or approvals needed: PCBs for certain industries like aerospace or medical may require extra validation steps.

To get the fastest lead time for a small batch PCB order, it's important to work closely with the manufacturer, provide clear design requirements, and understand their production capabilities and scheduling. Requesting an expedited option can also help shorten the timeline if needed.

Here are some recommendations for PCB manufacturers that specialize in fast turnaround times for small batch orders:

1. Oneseine:

- Based in China, with warehouses in the Shenzhen and Jiangxi

- Offers 1-3 day standard lead times for small batch PCBs

- Can produce as low as 1 piece per order

- Features online ordering and fast shipping options

2. Shennan circuit company limited:

- Also a China-based manufacturer with global logistics

- Standard lead times of 3-10 days for small orders

- Minimum order quantity of 5 boards

- Offers express 24-48 hour service for an additional fee

3. Hdiflexpcb:

- US-based PCB manufacturer located in China

- Specializes in quick turnaround for hobbyist and prototype orders

- Standard lead time of 5-10 business days

- Minimum order of 3 boards

4. Bittele Electronics:

- Canadian PCB company with fast North American delivery

- Standard lead times of 8-12 business days for small batches

- No minimum order quantity, can produce 1 board

- Expedited 2-4 day service available

5. Fast PCB:

- Based in China with global fulfillment capabilities

- Offers 5-10 business day standard lead times for small orders

- Minimum order quantity of 5 boards

- Express 2-4 day service also an option

When choosing a small batch PCB supplier, be sure to evaluate factors like price, quality, customer service, and shipping times to find the best fit for your project needs.